Microbiological Analysis in the Brewing Industry
eBook
Published: June 11, 2024
|
Last Updated: June 27, 2024
Credit: Technology Networks
Beer has intrinsic antimicrobial properties, yet some microorganisms introduced at different stages of the brewing process can thrive in this hostile environment and significantly diminish the overall quality of the product. Hence, routine rigorous microbiological analysis throughout the beer-making process is essential to mitigate this risk.
This eBook explores solutions for microbiological testing that can help ensure beer meets quality standards, prevent extensive recalls and protect your brewery’s reputation.
Download this eBook to discover:
- Tips and tricks for simple microbiological testing in your brewery
- The most common beer spoilage microorganisms
- The membrane filtration method as a simple testing solution
Microbiological
Analysis in the
Brewing Industry
June 2024
cytiva.comContents
2 cytiva.com
3.
Foreword
4.
Article: Microbiological testing for better beer
9.
Infographic: Beer spoilage organisms
10.
Infographic: Membrane filtration
11.
Q&A: Beer spoilage organisms testing
15.
Infographic: Brewing workflow
16.
Crafting quality, protecting taste
18.
Compendiumcytiva.com 3
Microbiological Analysis in the Brewing Industry Foreword
A note from Cytiva
Ensuring product quality and safety is of paramount importance to the success of the brewing industry.
Through rigorous analysis, brewers can identify and mitigate risks, safeguarding against off-flavors,
spoilage and potential health hazards. As part of these analyses, breweries routinely perform
microbiological testing throughout the beer-making process. Although beer has intrinsic antimicrobial
properties, some bacteria and yeast thrive in this hostile environment. These beer spoilage microbes
(BSM) – introduced at different stages of the brewing process – can significantly diminish the overall
quality and stability of the product.
This eBook explores common microbial contaminants and common methods for their detection,
highlighting membrane filtration (MF) as a simple and affordable method for BSM detection suitable for
all types of breweries. Furthermore, it presents tips and tricks for microbiological testing from a brewery
industry expert and showcases the benefits of Cytiva’s laboratory filtration products.
Within the pages of the eBook you will find solutions for microbiological testing that can help ensure
beer meets quality standards, prevent extensive recalls and protect your brewery’s reputation.cytiva.com 4
Microbiological Analysis in the Brewing Industry Article
Microbiological
testing for
better beer
The beer industry is dynamic, competitive and
constantly evolving due to the introduction of
new varieties, ingredients, and technological
improvements. Microbiological testing and control are
needed to ensure the product’s safety and quality.
This article explores common microbial contaminants,
methods to detect them during production, and
quality assessments of beer.
We address the main challenges, solutions,
and future perspectives in the field.
A look inside the brewing vat
Despite its long history and technological advances,
the brewing process remains essentially
unchanged. Beer has four main ingredients: water,
malted cereal, hops, and
yeast. These ingredients progress through the
following stages: wort preparation, fermentation,
maturation and filtration, and stabilization.
Variations of this process are performed to produce
different beer styles.1
During the brewing process, it is mandatory to
monitor beer safety and control contaminants.
Contaminants reduce quality of the product, can affect
consumers’ health and may result in recalls. Chemical
contaminants often originate from the cultivation,
storage and processing of ingredients. For example,
cereals and hops can contain chemical contaminants
such as fertilizers, pesticides or mycotoxins.
These types of contamination are controlled by
a careful selection and quality assessment of the
ingredients before the brewing process starts. Microbial
contaminations are more complex and can be
introduced from individual ingredients or during the
brewing process.1cytiva.com 5
Microbiological Analysis in the Brewing Industry Article
Most microorganisms and foodborne pathogenic
bacteria cannot survive in beer due to high alcohol
and carbon dioxide content, low pH and hop
compounds. Yet, beer spoilage microorganisms (BSMs)
can develop in intermediate stages of production
or even in the final product. The risk of BSMs is
maximized by trends including beer production in
small-scale facilities such as craft breweries and
the production of unconventional beers with high
bitterness and low alcohol content or the inclusion of
exotic ingredients such as fruit, herbs and spices.2
Although most documented contaminations are
introduced during bottling or canning, primary
contaminations from raw materials or equipment
can compromise the whole brew. In response to the
varied regulatory challenges during beer production,
organizations such as EBC, MEBAK and ASBC bring
together key experts to develop industry guidance3
These guidelines provide recommendations for
standard values regarding technical specifications
for equipment, brewing technology and analytical
methods. They promote strict process control and
good manufacturing practice to keep consumers
safe, maintain product quality, and contribute to the
overall sustainability and success of the industry
Common beer-spoiling
microorganisms
Microbial contamination can lead to undesirable effects
in beer like changes in appearance, off-flavors
and aromas and a reduction of the fermentation
yield. Microbial cells, or the complexes and sediments
created from their activity, can result in haze,
turbidity, sedimentation and foam alterations in
beer.4 Metabolites from microbial activity frequently
include undesirable volatile sulfur compounds such
as hydrogen sulfide, which is responsible for a
“rotten egg” smell. This compound can further react
to form thiols or diacetyl, a potent compound with a
butter-like odor, causing flavor defects in many beer
styles.5
In brewing, attenuation refers to the conversion of
sugars into alcohol and carbon dioxide during the
fermentation process. When microorganisms other
than yeast grow, the attenuation rate and process
yield are reduced because less sugar is converted into
alcohol. Generally, gram-positive bacteria do not grow
in beer because hop constituents inhibit their growth.
However, some lactic acid bacteria (e.g., Pediococcus
damnosus, Lactobacillus brevis, Lactobacillus lindneri)
are hop-resistant and grow best at low pH and in
the absence of oxygen, making it possible to grow
in beer.6 Contamination with these bacteria often
results in turbidity, sedimentation, acidification and
off-flavor. The most common gram-negative bacteria
that spoil beer are Pectinatus cerevisiiphilus, Pectinatus
frisingensis, Megasphaera cerevisiae. Acetic acid
bacteria, Enterobacter and Zymomonas can also grow,
but are less common.5
Wild strains of yeasts such as Saccharomyces,
Brettanomyces, and Candida are the most common
yeasts that spoil beer. These spoiling yeasts arecytiva.com 6
Microbiological Analysis in the Brewing Industry Article
often found within biofilms in brewery facilities. Their
adverse effects include the production of phenolic
compounds and carboxylic acids and contribute to
off-flavors, high attenuation, and excess carbonation.7
Common detection methods
The methods to test and identify BSMs should
be cost-effective, routine and straightforward for
successful and periodic quality control. Among these
methods, culturing by direct inoculation of agar
plates or liquid broth media is a common method
used to identify microbial contaminations in the
food industry. Most breweries with a BSM testing
procedure use the culturing technique with differential
culture media to test equipment, water, wort and beer
throughout the production process.8 Samples are
plated directly on the culture media.
Membrane filtration (MF) is another effective
culturing technique for testing fluid samples for
microbiological contamination. MF technique
concentrates organisms onto a membrane filter that
is then plated onto growth media like agar or a brothsoaked pad. Colonies are typically visible in less than
24 hours. This is a widely accepted technique for
monitoring quality in sectors such as pharmaceuticals,
cosmetics and food and beverages. In the basic
method, an appropriate volume of the sample is
filtered through a membrane and microbial cells are
retained. The membrane filter can then be incubated
on an agar plate and the microorganisms trapped
on the membrane will grow into colonies. After
incubation, the colonies are counted and bacterial
density calculated. MF technique is versatile
and allows the use of different sample volumes
for greater sensitivity and reliability. Rinsing the
membrane after sample filtration allows the removal
of inhibitory agents or preservatives, reducing the
risk of false negatives. A high number of samples
can be processed in a short period, with simple
lab equipment and reusable hardware. The MF
technique can also be used alongside other
detection techniques. Following concentration and
collection of microbial cells, the target organisms can be
further analyzed by rapid molecular methods.9
New molecular biology methods demonstrate
potential to assist in microbial testing. Techniques such
as PCR, 16S ribosomal RNA, fluorescence in situ
hybridization and antibody detection are valuable in
detecting and characterizing the beer microbiome.10
Despite the high sensitivity of these techniques,
common issues occur, including non-specificity to the
DNA’s origin or biological state of the originating cells.
This can lead to false positives due to the presence
of residual amounts of DNA, nonviable cells, or crosscontamination. Despite the potential advantages
of genetic methods, the high cost and technical
knowledge needed to perform these tests make them
unsuitable for routine testing. These techniques are
primarily reserved
for research purposes or sporadic screening in
large-scale production facilities.9
Regardless of the technique used, sampling must be
performed at different stages of the brewing process.cytiva.com 7
Microbiological Analysis in the Brewing Industry Article
To enhance detection limits and improve the test
significance, different volumes of samples must be
analyzed.10
Tips to prevent microbial
contamination
During the various stages of beer production,
microbial contamination poses a significant risk.
The most effective strategy to address microbial
contamination is anticipation and implementation of
good manufacturing practices. The hazard analysis
critical control point (HACCP) program is a widely
adopted approach that addresses risks through
prevention. When applied to the brewing process,
HACCP typically identifies critical control points such
as the reception of ingredients, mashing, boiling,
fermentation and pasteurization.2 At these specific
stages in the production process, control can be
applied to prevent, eliminate, or reduce BSMs to an
acceptable level.
Brewing ingredients are a common source of
contamination. BSMs have the potential to arise from
malts, grains, water, and starter cultures. Strict selection
of brewing ingredients and proper storage conditions
are necessary to maintain quality, safety and prevent
economic losses. This is particularly critical for malts,
grains and wort given their high nutritional value and
susceptibility to promoting microbial growth. Water is
beer’s main ingredient and is present throughout all
production stages including cleaning and sanitation
of equipment. Consequently, having an adequate
water source that is treated and maintained is key to
preventing contamination. Maintaining strict hygiene
practices throughout the brewing process, from
ingredient handling to final product packaging, is
critical
to keeping beer quality. These practices include
routine cleaning and sanitation of equipment,
proper storage conditions and compliance with
the best brewing practices.
In addition to hygiene and prevention practices,
rigorous analytic procedures are essential.
Samples must be collected aseptically to prevent
contamination and preserve their integrity. A
controlled brewing environment should be maintained
using sterile equipment and materials and following
strict protocols for handling and processing samples.
It’s also important to ensure regular maintenance of
laboratory equipment for accuracy, reliability, and
longevity.
Conclusions
Microbial testing is an integral part of beer
production. It ensures that the beer meets quality
standards by identifying and controlling the
presence of microorganisms. It helps maintain
consistency in beer production, avoiding off-flavors,
odors, and undesirable compounds. Microbial
testing ensures adequate shelf life and reduces the
risk of widespread contamination, which prevents
extensive recalls, large economic costs and protects
the brewery’s reputation. Technological advances are
bringing new and exciting possibilities for precise andcytiva.com 8
Microbiological Analysis in the Brewing Industry Article
fast detection and identification of BSMs, though
technical and economic constraints still prevent
their full implementation. Culturing-based methods
are expected to remain the primary tool in microbial
testing. These methods are simple and cost-effective,
but their accuracy, reliability and overall potential
can be largely increased when combined with MF.
Ultimately, compliance with good manufacturing
practices and consistent testing methods is the key
to quality and safety in brewing.
References
1 Ciont C, Epuran A, Kerezsi AD, et al. Beer Safety: New Challenges
and Future Trends within Craft and Large-Scale Production. Foods.
2022;11(17):2693. doi:10.3390/foods11172693
2 Thompson A, Dawson P. Historical Perspective and Current
Challenges for Microbreweries on Bacterial Spoilage of Beer. Eur J
Agric Food Sci. 2023;5(1):80-84. doi:10.24018/ejfood.2023.5.1.636
3 Application note: DR6000 FOR MEBAK AND ASBC METHODS. Hack,
DOC042.52.20185. Dec15.
4 Liu S-Q. Impact of yeast and bacteria on beer appearance and
flavour. In: Brewing Microbiology. Elsevier; 2015:357-374. doi:10.1016/
B978-1-78242-331-7.00017-4
5 Sakamoto K, Konings WN. Beer spoilage bacteria and hop resistance.
Int J Food Microbiol. 2003;89(2-3):105-124.
doi:10.1016/S0168-1605(03)00153-3
6 Anderson HE, Santos IC, Hildenbrand ZL, Schug KA. A review of the
analytical methods used for beer ingredient and finished product
analysis and quality control. Anal Chim Acta. 2019;1085:1-20.
doi:10.1016/j.aca.2019.07.061
7 Esmaeili S, Mogharrabi M, Safi F, Sohrabvandi S, Mortazavian AM,
Bagheripoor-Fallah N. The common spoilage microorganisms of beer:
Occurrence, defects, and determination-a review. Carpathian J Food
Sci Technol. 2015;7(4):68-73.
8 Storgårds E, Haikara A, Juvonen R. Brewing control systems:
microbiological analysis. In: Brewing. Elsevier; 2006:391-426.
doi:10.1533/9781845691738.391
9 Verma S, Siegrist J, Claus J, Shimelis O. Microbial Quality Control of
Beer. Sigma-Aldrich, T413031. 2013.
10 Oldham RC, Held MA. Methods for detection and identification
of beer-spoilage microbes. Front Microbiol. 2023;14.
doi:10.3389/fmicb.2023.1217704Beer spoilage organisms
Microbiology solutions.
Ensuring quality, protecting taste.
An effective laboratory QC/QA program executed throughout brewing
workflows helps maintain uniformity of manufacturing processes and
ensures consistency of final products. This safeguards the taste profile,
product safety, and overall quality of beer.
Although the antibacterial qualities of hops reduces growth of most
microorganisms, some bacteria, yeasts, and molds can reproduce impacting
the flavor, odor, and appearance of beer. This infographic explores some
common spoilage organisms and their impacts on beer.
Gram-positive bacteria
Lactobacillus and Pediococcus are often referred to as
lactic acid bacteria and are undesirable in most beers,
accounting for 60-90% of contamination events. These
organisms can cause beer to taste sour and off-flavor,
and result in a hazy appearance.
Taste Appearance
Gram-negative bacteria
Pectinatus and Megasphaera are obligate beer spoilers.
They may metabolize components of the beer, such as sugars,
proteins, or other compounds, producing compounds that
negatively affect taste and cause an unpleasant aroma.
Zymomonas frequently found on brewing equipment
produce a sulfury flavor and turbidity.
Taste Appearance Smell
Wild yeast
Wild yeast such as Brettanomyces and Saccharomyces
refers to strains of yeast that are not intentionally added to the
fermentation process. They can produce haze and off-flavors due
to differences in ester, fusel alcohol, and diketone production.
Saccharomyces cerevisiae var. diastaticus can ferment
more sugars than standard brewing yeast resulting in
over-carbonation.
Taste Appearance Smell
Molds and fungi
Molds such as Aspergillus, Fusarium, Penicillium,
Ascomycetes can produce off-flavors that are typically earthy
or woody.
Some molds and fungi produce mycotoxins. These are toxic
compounds that can be harmful if consumed.
Taste Toxicity
The most common method to determine the presence of these organisms is
to filter samples throughout the brewing process to isolate potential bacterial
contamination.
This method, commonly known as the membrane filter (MF) technique, allows
for precise and accurate quantification of microorganisms in a liquid sample.
Membrane filters can be selected based on their pore size, allowing for the
isolation of specific microorganisms.
Cytiva offers a broad range of filters and hardware for use in microbiological
quality control. Microbiology workflows differ across laboratories based on
the number of samples to be processed, size of the laboratory, number of
technical personnel, and risk of sample-to-sample cross-contamination.
We offer both reusable and ready-to-use disposable microbiology products to
suit your lab’s needs.
Cytiva and the Drop logo are trademarks of Life Sciences IP
Holdings Corp. or an affiliate doing business as Cytiva. Whatman
is a trademark of Global Life Sciences Solutions USA LLC or an
affiliate doing business as Cytiva.
©2024 Cytiva
For local office contact information, visit cytiva.com/contact
CY41877-23JAN24-IG
Discover your brewing
microbiology solutions at
Cytiva.com/whatman
Microbiology solutionsBeer has intrinsic antimicrobial properties that inhibit the growth of most
pathogens. Yet, some bacteria and yeast can metabolize beer compounds
and thrive in this hostile environment. These beer spoilage microbes (BSM)
can be introduced at different stages of the brewing process, diminishing
the overall quality and stability of the beer. To avoid this, breweries need to
routinely perform microbiological testing on samples throughout the beermaking process.
Membrane Filtration:
A Simple Solution for
Beer Microbiological Analysis
The membrane filtration (MF)
technique in a nutshell
A technique full of advantages
1.
3. 4.
5.
2.
Place a filter
membrane
and secure the
funnel.
Rinse the funnel. Plate membrane
filter and incubate.
Count colonies.
Pour the sample
into the funnel
and wait until it
filters through.
The MF technique offers some clear advantages
over other BSM detection techniques.
The membrane filtration technique is a simple and affordable method
for BSM detection suitable for all types of breweries.
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Improv
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ith lo
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Selecting the right materials:
a pathway to success
Use filter funnels
specifically designed
for beverage
microbial analysis.
MicroCheckTM funnels
can convert to a Petri
dish for culturing.
Magnetic filter funnels
are also a good option.
Its unique no-leak
magnetic seal allows
for one-handed
operation and efficient
membrane removal.
Add an automatic
filter dispenser
to your workflow!
Minimize packaging
waste and maintain a
cleaner workspace.
Choose microbiology
manifolds that are
easy to assemble,
operate and clean.
This will simplify the
process and minimize
cross-contamination.
Choose the membrane
filter pore size based on
the type of organism to
be detected.
Black membrane filters
with white gridlines
provide good contrast
to analyze colonies of
light color.
Don’t have much bench
space? Choose the SentinoTM
peristaltic pump, designed
to send filtrate directly to
waste collection. No need for
a fluid trap under vacuum,
preventing implosion
accidents. Its portable design
allows for easy transportation
between testing sites.
Learn more about
Cytiva QC microbiology productscytiva.com 11
Microbiological Analysis in the Brewery Industry Q&A
In 2023, Cytiva combined the strengths of
Whatman and Pall lab filtration portfolios and
technologies. For the brewing industry, this means
that the company now offers a complete portfolio
of laboratory filtration products for use across
quality control (QC) applications. One of these
applications is general filtration with cellulose and
glass fiber filters before color determination or alcohol
percent volume testing. Cytiva also offers a variety
of syringe filters for degassing and removal of
yeast and other cellular debris before analysis of
raw materials and final products. Another part of
the portfolio is microbiology products for analysis of
spoilage organisms during manufacturing and final
product release.
Patty Lee, microbiologist and senior product
leader at Cytiva, has over 25 years of experience
in filtration. She started her career in filtration
as a quality control microbiologist. Patty’s
first responsibilities included testing products for
organism retention, pyrogenicity, and recovery
performance. In addition to laboratory experience,
she has held positions in technical service,
covering applications for laboratory products
spanning media preparation, quality monitoring,
analytical chemistry, environmental monitoring, new
product development of a unique capsule pleat
structure, and marketing product management.
In this interview, she discusses tips and tricks of
microbiological testing in the brewery industry and
the benefits
of Cytiva’s products in this field.
Q&A
Beer spoilage organisms testing:
Tips from an expert
Patty Lee
Senior Product Leader at Cytivacytiva.com 12
Microbiological Analysis in the Brewery Industry Q&A
Q: What are the typical methods used in a
brewery for microbiological testing?
A: Brewing is a very controlled process and looking
for contamination by other yeasts and bacteria is
important because those organisms can affect the
flavor, smell, and even visual appearance of the end
product: the brewed beer. This contamination may
be introduced into the process on the raw materials
or during the brewing process, often from biofilms
within the equipment. Common spoilage organisms
are Pediococcus and Lactobacillus — organisms
that can withstand the low oxygen and high pH
conditions created by the brewing process.
The membrane filtration (MF) technique is an
important method for checking for any of these
unwanted organisms. These can be growing in
lower concentrations, and you can test a larger
sample of your beverage and plate it on various
media — it might be a general nutrient media or
a specialized media prepared with the brewer’s
actual beer.
The MF technique allows you to concentrate a
large sample onto the membrane filter increasing
the sensitivity of the analysis. Being able to plate
multiple replicates of your analysis onto different
growth media also provides a level of specificity
that you can hone. After you’ve grown these
colonies on the membrane, you can perform
further identification to identify the organisms.
Q: What considerations should be made
when choosing the correct membrane
for the MF technique?
A: The first point would be the membrane type.
Usually, a mixed cellulose ester membrane with a
0.45 µm pore size is used. But sometimes,
if you are looking for another yeast organism,
you may want to consider a larger pore size, such
as 0.8 µm. Therefore, choosing a vendor that has a
range that spans from smaller to larger pore sizes
is a benefit.
Usually, the membrane filter should be 47 mm in
diameter. It is important that the filter has grid
lines that don’t enhance or inhibit the growth of
the organisms. Organisms might fall close to the
grid line and start getting flattened as the colony
grows and approaches that grid line. So being
sure that the grid line doesn’t interfere with the
morphology of the growing colony is important.
Also, you should always look at the standards and
methods that you’re following because they may be
very prescriptive, telling you exactly
what type of filter media, pore size, and growth media
you’re supposed to be using for that particular
method.
Another consideration would be the color of the
membrane filter. If you’re using a growth media that
doesn’t affect the color of the colony and you’re
expecting that colony to be a typical white (orcytiva.com 13
Microbiological Analysis in the Brewery Industry Q&A
cream) colored colony, you may want to consider
using a black membrane. This would give a better
contrast and make it easier to count colonies. If
you’re using a growth media that is forcing a color
change of the growing colony, then maybe a white
membrane will provide a better counting contrast.
Q: Many laboratory methods involve
numerous steps and product
manipulation. Do you have any tips to
reduce steps or increase efficiency when
performing microbiology workflows?
A: Microbiology labs range from small to large
in brewing, which is correlated with the number
of samples that they’re processing through. So,
understanding your lab processes step by step will
help you guide the right sort of equipment that
you’re working with.
For example, if you’re a microbrewer and you do
samples on a limited basis (not hundreds of samples
daily or per shift like a large corporate brewing
lab), you need to evaluate what are your options
for doing your testing in-house without having to
rely on sending your samples to a contract lab.
If you want to be able to process one sample at
a time, equipment such as a specialized pump
can help. Choosing one that’s versatile enough
to accommodate anything from typical reusable
hardware to a disposable filter funnel would be
important. Cytiva offers that with the Sentino™
pump and you can get it for working with the
Sentino filter funnels, the Sentino magnetic filter
funnels or the individual disposable Microcheck™
filter funnels. On the larger scale — i.e., if you need
to efficiently process several dozen to hundreds
of samples in a shift — you may want to look at a
manifold option. Our microbiology manifold offers
the ability to customize the size of the manifold that
you want; it comes in 3-place segments, but you can
easily couple that to make a 6-place manifold.
We also offer a broad range of membranes. They
can be in individual packs for use or with a dispenser.
The Sentino membrane dispenser allows you to load a
pack of membrane and then, with the push of a button,
a filter disc is aspetically dispensed and ready for you
to place into your funnel. This system keeps all of the
packaging waste spooled up onto the dispenser leaving
your work area cleaner.
We’ve thought about the various ways that labs
process the samples, so we’ve put together a
portfolio that is very versatile so that you can mixand-match to suit the various needs and workflows
that each individual lab has. Thus, really taking a
good look at what your individual workflow is and
whether you have a lower processing volume lab or
a higher processing volume lab is important when
looking at what
to choose for your lab.cytiva.com 14
Microbiological Analysis in the Brewery Industry Q&A
Q: Can repetitive strain injury (RSI)
be an issue for microbiologists?
How can it be minimized?
A: Yes, we’ve seen that RSI caused by those
repetitive motions is a consideration in the brewing
and beverage industry. A lot of the funnels used
in these industries are hard to disengage from the
base to access your membrane for culturing. When
we developed
the Microcheck beverage monitor, we thought
about how to solve the problem of RSI, especially for
high-volume labs doing hundreds of samples a day
or on a shift.
The Microcheck monitor is designed to make easy
access to the membrane for culturing.
After removing the protective lid that’s in place
during filtration, you only need a simple squeeze
of the cylinder to disengage the membrane from
the base. This has made a huge difference in
meeting individual labs’ health and safety goals and
objectives and it’s an important selling feature of
the Microcheck filter funnel.
Q: Reducing environmental waste is
a goal for many companies; how can an
effective microbiology program help
reduce waste?
A: This is an interesting topic that I think is going
to be emphasized in years to come. Prior to this, we
thought about how to make the process easier and
we came up with disposable filter funnels. But now
there is a swing back to looking at how to reduce
environmental waste. Thus, we put thought into
that as well with the magnetic filter funnel. This is a
reusable filter holder that can be disengaged from
its base with one hand to access your membrane for
culturing or placing the funnel. Moreover, it can be
washed and reused hundreds of times. When I was
working in the lab, we had filter funnels that had
been around for years and years. And I also see
that when I go out to visit customers.
We also try to make a smaller footprint — not
only by using less benchtop space, but also by
minimizing packaging. This is really embodied
in the Sentino filter dispenser. In the Sentino
membrane refill packs, we’ve packed 200 filters into
the dispenser refill box. That is actually the smallest
refill box in the market that has that number
of filters. Overall, that minimizes the packaging
waste for both the size of the box and the size of the
packaging material that the sterile membranes are
contained in.
The other thing that we’ve looked at is making
the manifold modular so that it can be taken
apart easily. Taking apart your manifold to its base
components allows you to clean it better and
autoclave it more thoroughly. Also, it minimizes
the space you’re taking up when you’re putting the
manifold into the autoclave. That’s really importantcytiva.com 15
Microbiological Analysis in the Brewery Industry Q&A
for those labs that have smaller autoclaves — now
they can put more into it and run that autoclave less.
So, we approach environmentally conscious design
decisions for our whole portfolio by looking
at a variety of aspects to meet those goals.
Q: When performing microbiology in
brewing what sets Cytiva products apart?
A: Cytiva makes a range of products so that
each individual microbiology lab can pick and
choose what works best for their workflow.
We offer a range of membranes in a variety of
pore sizes, colors, and dimensions, and we offer
them in a variety of packaging — the individual
sterile packs or in the dispenser pack refills.
We also offer mix-and-match options for filtering
samples. You can use the individual Sentino pump
for processing your samples or you have
the option of a modular design manifold.
Both of these options support the reusable
hardware of the magnetic filter funnel, the partially
disposable hardware of the Sentino filter funnel, and
the disposable filter funnel quick setup of the
Microcheck beverage monitor.
Moreover, not only do we offer QC products, but we
also offer a variety of paper and glass fiber filters
which are used for the different types of filtration and
clarification analyses as well as a full range of syringe
filters to meet analytical chemistry needs. So Cytiva
offers a whole range of products that are needed for
laboratory filtration.
Cytiva and the Drop logo are trademarks of Life Sciences IP Holdings Corporation or an affiliate doing business as Cytiva.
Microcheck and Sentino are trademarks of Global Life Sciences Solutions USA LLC or an affiliate doing business as Cytiva.
Any use of software may be subject to one or more end user license agreements, a copy of, or notice of which, are available on request.
© 2024 Cytiva
For local office contact information, visit cytiva.com/contactHammer
mills
Mash tun Whirlpool
tank
Mash kettle Lauter tun Wort kettle
Degassing and clarification
• Alcohol tests
• Color determination
• Nitrogen and protein tests
• Sulfur compound tests
Brewing
Analytical chemistry
• Bitterness tests
• Carbohydrate tests
• Sulfur compound tests
• Mineral and ion tests
Microbiology
• Process water analysis
• Spoilage organisms
Resting
tank
Fermenting
tank
Cooler
O2
Degassing and clarification
• Alcohol tests
• Color determination
• Nitrogen and protein tests
• Sulfur compound tests
Fermentation
Analytical chemistry
• Bitterness tests
• Carbohydrate tests
• Sulfur compound tests
• Mineral and ion tests
Microbiology
• Process water analysis
• Spoilage organisms
Filtration Bottler Packaging
Degassing and clarification
• Alcohol tests
• Color determination
• Nitrogen and protein tests
• Sulfur compound tests
Packaging
Microbiology
• Process water analysis
• Spoilage organisms
Brewing workflow
Sample preparation and microbiology
solutions; ensuring quality, protecting taste
An effective laboratory QC/QA program executed throughout brewing workflows
helps maintain uniformity of manufacturing processes and ensures consistency
of final products. This safeguards the taste profile, product safety, and overall quality
of beer.
Sample filtration can be an important step when performing beer analysis, and is used
across a wide range of quality control applications. These include general filtration
for degassing and removal of yeast, analytical chemical analysis of raw materials and
final product, and microbiology analysis of spoilage organisms both in manufacturing,
final product release and shelf-life studies.
This infographic explores a typical beer brewing workflow, key quality control
tests, and associated laboratory filtration products.
Cytiva and the Drop logo are trademarks of Life Sciences IP
Holdings Corporation. or an affiliate doing business as Cytiva.
Whatman is a trademark of Global Life Sciences Solutions USA LLC
or an affiliate doing business as Cytiva.
©2024 Cytiva
For local office contact information, visit cytiva.com/contact
CY42215-20FEB24-IG
Discover your brewing QC solution at
Cytiva.com/whatman
We provide a complete portfolio of laboratory filtration products that can be used
across the wide range of brewing quality control applications.
Degassing and clarification
• Fluted filter paper and glass fiber filters
• Membrane vacuum filtration
• Syringe filters
Analytical chemistry sample preparation
• Syringe filters
• Membrane filter discs
• Mobile phase filtration
Microbiological spoilage tests
• Membrane filtration
• Ready-to-use filter funnels
• Manifolds and magnetic filter funnelsCrafting quality,
protecting taste
Request a free sample
or demonstration
Safeguard the taste profile, safety, and
quality of your beer.
We provide a complete portfolio of laboratory filtration products
that can be used across brewing laboratory quality control steps.
These applications include general filtration for degassing and
removal of yeast, analytical chemical analysis of raw materials and
final product, and microbiology analysis of spoilage organisms in
manufacturing, final product release, and shelf-life studies.
Microbiological spoilage tests
• M embrane filtration products designed and quality control
tested for concentration and recovery of microorganisms
by MF technique
• F lexible microbiology solutions to suit your lab’s workflow
and handling needs
Clarification and degassing
• F ilter papers with excellent particle retention and high rate
of particulate removal
• Glass fiber filter papers with fine particle retention and fast
flow rates
Analytical chemistry
• S yringe filters with premium quality and efficiency, used to
filter samples prior to HPLC analysis
• S yringe filters with multiple prefilter layers for fast filtration
of high-particulate samples such as wort, combining
clarification and analytical filtration
cytiva.com
Cytiva and the Drop logo are trademarks of Life Sciences IP
Holdings Corporation or an affiliate doing business as Cytiva.
© 2024 Cytiva
For local office contact information, visit cytiva.com/contact
CY43352-31MAR24-FL
Our flexible microbiology solutions
including sterile membrane filters,
dispensers, funnels and manifolds
Request a free sample or demonstration,
terms and conditions applyLearn more about key analytical applications throughout the brewing
process as well as the importance of pre-analytical sample filtration
in our eBook “Brewing Applications Filtration Solutions”.
Discover key filtration workflows used in the brewing industry as
well as recommendations on Whatman filters use in our “Brewing
Laboratory Filtration Applications Guide”.
Explore Cytiva’s filtration solutions for the food and beverage industry.
cytiva.com 18
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