Scalable 3D Assays for Drug Screening
App Note / Case Study
Published: October 21, 2025
Credit: iStock
3D cell models offer a more physiologically relevant environment than traditional 2D cultures, making them a preferred option for modern drug discovery workflows. However, adapting high-throughput screening to these models introduces challenges in consistency, handling and data quality. Many labs struggle with ensuring uniform spheroid formation, precise liquid handling and compatible imaging workflows.
This app note highlights a streamlined, automated method for developing and screening 3D spheroids in 1536-well plates.
Download this app note to discover:
- A complete 3-step workflow for 3D spheroid-based assays
- Protocols for integrating viability and cytotoxicity readouts
- Steps to automate liquid dispensing and achieve high signal fidelity
VIAFLO_96_384_VIAFILL_CORNING_V00 1/8
Application Note
High-Throughput, 3D Assay Development
on Spheroids in 1536 Well Plates
3D cell models are often a better representation of the
in vivo environment than traditional 2D methodologies.
Accordingly, spheroid and other 3D models are
increasingly being used for drug discovery. A high
throughput system is essential to meet the 3D cell
screening and 3D cell culture demands of most largescale drug discovery programs.
Introduction
Key benefits:
• The Corning 1536-well spheroid microplate can be used to
generate 1536 uniform, single spheroids that can be assayed
by imaging, fluorescence or luminescence measurements
directly in the microplate.
• The VIAFILL is designed for rapid bulk liquid dispensing
of volumes as low as 0.5 µl. It can precisely seed cells in
a 1536 well microplate in less than 1 minute using the 16
channel dispensing cassette.
• Pairing the VIAFILL with a plate stacker increases the
system capacity to up to 50 plates in a row.
Step-by-step procedure:
Experimental set-up
DU 145 (ATCC® HTB-81™) and PANC-1 (ATCC CRL-1469™)
cells were routinely cultured in DMEM containing 10 %
FBS. Cells were seeded into Corning 1536-well spheroid
microplates at 1000 cells per well, in a volume of 5 µl per well,
using the VIAFILL with the 16 channel dispensing cassette.
The pipetting steps were performed using a VIAFLO 384
together with a 384 pipetting head (0.5-12.5 µl), an adjustable
spring loaded plate holder with 1536 offset, and 12.5 µl
SHORT, Sterile, Filter GripTips.
An automated method has been established for seeding,
dosing and assaying spheroids in Corning 1536-well
spheroid microplates using INTEGRA Biosciences’ VIAFILL
reagent dispenser and VIAFLO 384 handheld electronic
pipette. With a maximum volume of 14 µl per well, accurate
liquid handling is essential for the generation of quality data.
The method was proven to generate robust, high quality data
for assay development and high throughput screenings.
Corning 1536-well Spheroid Microplate
• The adjustable spring loaded plate holders with slide
function and 1536 well offset offer optimal alignment of the
VIAFLO 384 pipetting head with the target 1536 well plate.
• The 12.5 µl SHORT GripTip pipette tips are specifically
designed for 1536 well pipetting, and enable precise
targeting of small wells.
• Setting the Tip Align strength to 3 and using the VIAFLO
384’s z height function makes it easy and accurate to
pipette into a 1536 well plate.VIAFLO_96_384_VIAFILL_CORNING_V00 2/8
1. Spheroid formation STEP: Cell seeding into the
Corning 1536-well spheroid
microplates using the
VIAFILL reagent dispenser.
HOW TO: Accurate handling of the cell suspension during
seeding is critical to ensure that the spheroids are of uniform
size across the entire microplate. For rapid cell seeding, use
the VIAFILL reagent dispenser.
Install the 16 channel dispensing cassette, and place the
Corning 1536-well Spheroid Microplate on the plate sledge of
the VIAFILL reagent dispenser. If using the VIAFILL with a 16
channel dispensing cassette and a 1536 well plate for the first
time, adjust the stage alignment and save the settings. The
stage alignment only has to be done once. Use the Repeat
Dispense function of the VIAFILL to quickly fill the wells at
1000 cells per well, in a volume of 5 µl per well, with a touch
off. Incubate the plates overnight at 37 °C in a humidified CO2
incubator to allow for spheroid formation.
Experimental results (Corning) showed the formation of
uniform, single spheroids in each well across an entire
microplate (Figure 1).
Application Note
The experiment is divided into three steps.
Overview of the steps:
Step 1: Spheroid formation
Step 2: Homogenous cell-based assay
Step 3: High-content imaging assay
VIAFILL VIAFLO 384VIAFLO_96_384_VIAFILL_CORNING_V00 3/8
Application Note
Tips:
• Remove the dispensing cassette crash guards to dispense
the cells into the 1536 well plate with a touch off.
• Using the VIAFILL reagent dispenser allows accurate,
automatic seeding in less than 1 minute per plate.
• The VIAFILL can be paired with the plate stacker for an
increased capacity of up to 50 plates at a time.
2. Homogenous cell-based
assay
STEP: Spheroid treatment
with staurosporine to assess
the uniformity of signal, signalto-background ratio (S/B)
and calculated Z' values, and
demonstrate the utility of this
experimental design for 3D
cell screening.
HOW TO: Uniformity of signal was demonstrated by treating
sections of the microplate with a single concentration of buffer
(control) or staurosporine to induce cell death. Spheroid
viability was assessed with a homogenous luminescence cell
viability assay.
After DU 145 spheroid formation, dispense 1 µl of 6 µM
staurosporine or buffer into each well. Use the VIAFLO 384
with a 384 channel pipetting head (0.5-12.5 µl) and 12.5 µl
SHORT Sterile, Filter GripTips. Insert the Corning 1536-well
Spheroid Microplate into an adjustable spring loaded plate
holder B with 1536 offset placed on Position B. If using for
the first time, adjust the plate holder to the Corning 1536-well
Spheroid Microplate for a perfect tip alignment. Set the Tip
Align strength to 3 to easily and rapidly access the center
of the tiny wells of the 1536 well microplate. Use the slide
function of the plate holder to move the 1536 well plate and
access all four quadrants with the 384 channel pipetting head.
Incubate the plates overnight at 37 °C in a humidified CO2
incubator.
Figure 1: Uniform, single spheroids formed in each well across the entire spheroid microplate. Representative image of single
uniform DU 145 spheroids formed in the Corning 1536-well spheroid microplate with one well digitally zoomed in. Images were
taken with Thermo Fisher CellInsight CX7 high-content screening platform using a 4X objective.VIAFLO_96_384_VIAFILL_CORNING_V00 4/8
Application Note
The next day, transfer 6 µl of CellTiter-Glo® 3D reagent from
a 150 ml automation friendly reagent reservoir placed on
Position A to each well, and incubate at room temperature
for 1 hour. The luminescence signal is then read using a
microplate reader (Tecan Infinite® M200).
Corning’s experimental results showed good signal uniformity
regardless of a well’s location in the microplate (Figure 2).
The mean S/B ratio from this assay was greater than 20 for
3 independent studies (Figure 3 A). Additionally, Z' values
were consistently above 0.7, indicating the robustness of the
viability assay in the Corning 1536-well Spheroid Microplate
(Figure 3 B).
Figure 2: Uniform signal across Corning spheroid microplate. Representative image of color-scaled luminescence signal
generated from an assay where DU 145 spheroids were exposed to a final concentration of buffer (green) or 1 µM staurosporine
(red). Green corresponds to high luminescence values, high viability. Red corresponds to low luminescence values, low viability.
Figure 3: Large, robust luminescence assay window. (A) Mean ± SD luminescence of DU 145 spheroids exposed to buffer or 1 µM
staurosporine, resulting in S/B of 20.2. p<0.0001 with unpaired t-test. (B) Excellent Z' values above 0.7 in 3 independent studies.
N = 2304 wells in 3 independent studies. (A) Mean ± SD luminescence of DU 145 spheroids exposed to buffer or 1 µM
staurosporine, resulting in S/B of 20.2. p<0.0001 with unpaired t-test. (B) Excellent Z' values above 0.7 in three independent
studies, N = 2304 wells.
A BVIAFLO_96_384_VIAFILL_CORNING_V00 5/8
Application Note
Tips:
• For optimal alignment of the pipetting head with the target
1536 well plate, the spring loaded plate holder with 1536
offset is adjustable forwards and backwards. The easyto-use slide function of the plate holder shifts the 1536
well plate in order to access all four quadrants with a 384
channel pipetting head.
• 12.5 µl SHORT GripTips have been developed to enhance
1536 well pipetting performance. These tips are specifically
designed for 1536 well pipetting, and enable precise
targeting of small wells. They are available in both standard
and Low Retention Sterile, Filter versions.
• By setting the Tip Align strength of the VIAFLO 384 to 3,
pipetting into the center of the tiny wells of a 1536 well
plate is as easy and accurate as pipetting into a reagent
reservoir.
• By defining the z heights of the VIAFLO 384, you can
ensure optimal tip immersion that prevents accidental
aspiration, scratching of the pipette tips on the bottom of
the reservoir or damage to the spheroids.
3. High-content imaging
assay
STEP: Proof of concept assay.
Addition of cisplatin to assess
the cytotoxicity.
HOW TO: Use Position A for the 150 ml automation friendly
reagent reservoirs needed for this step and Position B for
the Corning 1536-well spheroid microplates placed in the
adjustable spring loaded plate holder B with 1536 offset.
After formation, both DU 145 and PANC-1 spheroids were
exposed to various concentrations of cisplatin by adding 1
µl of solution to each well using the VIAFLO 384 with 12.5
µl SHORT Sterile, Filter GripTips, followed by overnight
incubation.
To assess cytotoxicity, 6 µl per well of 40 µg/ml Hoechst
34580 and 16 µg/ml propidium iodide (PI) in PBS were added
to each well for 1 hour. Microplates were than imaged on the
Thermo Fisher CellInsight high-content screening platform.
Representative images were captured directly without
the need to transfer the spheroids to another microplate,
demonstrating the utility of culture and subsequent imaging
of spheroids in the spheroid microplate (Figure 4). Image
analysis of propidium iodide staining revealed typical
concentration-response curves for cisplatin cytotoxicity
(Figure 5).VIAFLO_96_384_VIAFILL_CORNING_V00 6/8
Application Note
Figure 4: Confocal imaging of spheroids within Corning 1536-well Spheroid Microplates. Representative z-stack images of DU
145 (top) and PANC-1 (bottom) spheroids exposed to 0, 0.025 and 83 mM cisplatin (left, middle, right, respectively) for 24 hours.
Spheroids were stained with Hoechst (blue) and PI (red) to assess cell viability. Spheroids were imaged directly in the spheroid
microplate with the Thermo Fisher CellInsight CX7 high-content screening platform using a 10x objective. Scale bar = 100 µm.
0 mM 0.025 mM 83 mM
DU 145
PANC-1
Figure 5: Concentration-dependent cisplatin cytotoxicity. Mean ± SD PI fluorescence of DU 145 and PANC-1 spheroids following
24 hour exposure to varying concentrations of cisplatin. N = 96 wells.VIAFLO_96_384_VIAFILL_CORNING_V00 7/8
Application Note
Conclusion
• Using the VIAFILL and VIAFLO 384 instruments for
liquid handling in Corning 1536-well spheroid microplates
generated robust quality data for assay development and
high throughput screens.
• Corning 1536-well spheroid microplates allow for the
formation of uniform, single spheroids in each well that
are ideally suited for high throughput 3D drug screening.
The black sidewalls and clear bottom design of these
microplates are ideal for imaging, luminescence and
fluorescence based cellular assays.
• The combination of the VIAFILL and VIAFLO 384
instruments with the Corning 1536-well Spheroid Microplate
resulted in good signal-to-background ratios, with excellent
and consistent z’ values.
• The VIAFILL reagent dispenser with the 16 channel
dispensing cassette allows accurate, automatic plate
seeding in less than 1 minute per plate. For high
throughput, it can be paired with a plate stacker to
automatically fill up to 50 plates.
• The VIAFLO 384 handheld electronic pipette, together with
the 384 channel pipetting head (0.5-12.5 µl), adjustable
spring loaded plate holder with 1536 offset, and 12.5
µl SHORT GripTips allows easy, accurate and rapid
pipetting into 1536 well microplates, even those containing
spheroids.
Tips:
• When using the Repeat Dispense mode of the VIAFLO 384,
define a pre- and post-dispense volume to be discarded.
These two dispenses contain the largest volume errors.
It is especially important to discard the last dispense as it
contains the accumulated error of all previous dispenses.
• The SureFlo™ array located on the flat bottom of the
automation friendly reagent reservoir prevents pipette tip
seal off. This allows users to rest the pipette tips directly on
the bottom of the reservoir, offering an incredibly low dead
volume of less than 3 ml.
Materials
Manufacturer Part Number Description Link
INTEGRA Biosciences 5600 VIAFILL reagent dispenser https://www.integra-biosciences.com/global/en/
microplate-dispensers/viafill#parts-and-numbers
INTEGRA Biosciences 5742 16 channel dispensing cassette,
small bore
https://www.integra-biosciences.com/global/en/
microplate-dispensers/viafill
INTEGRA Biosciences 6031 VIAFLO 384 handheld electronic
pipette (base unit)
https://www.integra-biosciences.com/global/en/
electronic-pipettes/viaflo-96384#parts-and-numbers
INTEGRA Biosciences 6131 384 channel pipetting head
12.5 µl
https://www.integra-biosciences.com/global/en/
electronic-pipettes/viaflo-96384
INTEGRA Biosciences 6225, 6226
Adjustable spring loaded plate
holder A/B for 24, 96, 384 and
1536 well plates, with slide
function (1536 offset)
https://www.integra-biosciences.com/global/en/
electronic-pipettes/viaflo-96384#parts-and-numbersVIAFLO_96_384_VIAFILL_CORNING_V00 8/8
Application Note
INTEGRA Biosciences AG
7205 Zizers, Switzerland
T +41 81 286 95 30
F +41 81 286 95 33
info@integra-biosciences.com
INTEGRA Biosciences Corp.
Hudson, NH 03051, USA
T +1 603 578 5800
F +1 603 577 5529
info-us@integra-biosciences.com
INTEGRA Biosciences Ltd.
Egham, Surrey TW20 9EY, UK
info-uk@integra-biosciences.com
INTEGRA Biosciences SAS
95062 Cergy-Pontoise Cedex 1, France
T +33 (0)1 34 30 76 76
F +33 (0)1 34 30 76 79
info-fr@integra-biosciences.com
INTEGRA Biosciences Deutschland GmbH
35444 Biebertal, Deutschland
T +49 6409 81 999 15
F +49 6409 81 999 68
info-de@integra-biosciences.com
Manufacturer Part Number Description Link
INTEGRA Biosciences 6475 12.5 µl SHORT, Sterile, Filter
GripTips
https://www.integra-biosciences.com/global/en/
griptip-selector-guide
INTEGRA Biosciences 6303, 6317,
6318
150 ml automation friendly
reagent reservoir
https://www.integra-biosciences.com/global/en/
reagent-reservoirs/automation-friendly-reagentreservoirs
Corning 4527, 4637
Corning 1536-well Black/
Clear Round Bottom Ultra-low
Attachment Spheroid Microplate,
with Lid, Sterile
https://ecatalog.corning.com/life-sciences/b2c/
US/en/Microplates/Assay-Microplates/1536-WellMicroplates/Corning%C2%AE-1536-well-SpheroidMicroplates/p/4527
Millipore Sigma 569397 InSolution Staurosporine,
Streptomyces sp.
https://www.sigmaaldrich.com/catalog/product/
mm/569396?lang=en®ion=US
Promega G9683 CellTiter-Glo 3D Cell Viability
Assay
https://www.promega.com/products/cell-healthassays/cell-viability-and-cytotoxicity-assays/celltiter_
glo-3d-cell-viability-assay/?catNum=G9681&cs=y
Millipore Sigma 1134357 Cisplatin https://www.sigmaaldrich.com/catalog/product/
usp/1134357?lang=en®ion=US
Thermo Fisher
Scientific H21486 Hoechst 34580 https://www.thermofisher.com/order/catalog/product/ H21486#/H21486
AnaSpec AS-83215 Propidium iodide, 1.0 mg/ml
solution in water
https://www.anaspec.com/products/product.
asp?id=29637
Corning 21-030-CM
Corning Dulbecco’s PhosphateBuffered Saline, 1X with calcium
and magnesium
https://ecatalog.corning.com/life-sciences/
b2c/US/en/Media,-Sera,-and-Reagents/
Buffered-Salt-Solutions/Dulbecco's-PhosphateBuffered-Saline-(DPBS)/Corning%C2%AEDPBS-(Dulbecco%E2%80%99s-PhosphateBuffered-Saline)/p/21-030-CM
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